The US Acrylic Acid Market was valued at USD 1,300 million in 2025 and is projected to reach USD 2,600 million by 2035, growing at a CAGR of 6.8% from 2024 to 2035. The market is driven by growing demand from the personal care and hygiene industries and increasing adoption in the construction sector. The report provides insights into market share, trends, growth opportunities, and recent developments among key players in the US acrylic acid market.
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US Acrylic Acid Market Growth Drivers
Increasing demand from personal care and hygiene products: The rapid rise in demand for superabsorbent polymers in products like diapers, adult incontinence items, and feminine hygiene products is driving the US acrylic acid market. Companies like BASF and The Dow Chemical Company have strengthened their domestic supply chains in response to robust growth in hygiene product consumption amid a rising aging population and heightened hygiene awareness post-pandemic.
Growth in construction and adhesive applications: The use of acrylic acid in adhesives, sealants, and coatings for construction is witnessing significant traction. Market leaders such as Arkema and LG Chem are investing in advanced acrylic acid production plants in the US to support the growing construction industry, attributed to infrastructure modernization programs and increasing renovation activities.
US Acrylic Acid Market Trends
Shift towards bio-based acrylic acid: There is a pronounced industry trend favoring bio-based acrylic acid to reduce carbon footprint and meet consumer demand for sustainable solutions. Companies like Cargill and BASF are collaborating on the commercialization of bio-acrylic acid derived from renewable feedstocks, aligning with US regulatory initiatives to enhance sustainability in chemical manufacturing.
Increased capacity expansion and M&A activities: The US acrylic acid market is experiencing notable investments in capacity expansions and mergers & acquisitions. Firms like The Dow Chemical Company announced new capital expenditures targeting technology enhancements and higher production capacity, while strategic acquisitions are helping firms diversify product portfolios and better serve regional customers.
US Acrylic Acid Market Opportunities
Expansion into emerging end-use industries: With the rise of advanced water treatment and surface coating applications, the US acrylic acid market is positioned to capitalize on growing opportunities by developing specialized grades and formulations, catering to industries like electronics and automotive. Companies like BASF are leveraging R&D capabilities for high-margin niche applications.
Technological innovation in production processes: US manufacturers have opportunities to invest in energy-efficient and cost-effective acrylic acid production technologies, reducing environmental impact and ensuring long-term competitive advantage in global supply chains. Dow and Arkema are exploring catalyst innovations to increase process efficiency.
US Acrylic Acid Market Revenue (USD Million), 2020-2035
The market revenue chart indicates a steady upward trajectory for the US acrylic acid market from 2020 to 2035. In 2020, the market was valued at approximately USD 835 million, gradually increasing each year due to heightened demand in hygiene, construction, and coatings. By 2025, revenue is expected to reach USD 1,300 million, and by 2035, the market is forecasted to double to around USD 2,600 million, underpinned by technological innovations and an expanding customer base. The chart reflects consistent year-on-year growth, resonating with the overall positive outlook for the sector.
US Acrylic Acid Market by Regions Share (%), 2025
In 2025, the US acrylic acid market is dominated by the South region, holding the largest share owing to abundant feedstock supply and major production facilities. The Midwest and West follow, benefiting from strong industrial demand and distribution networks. The Northeast and Mountain regions capture smaller segments due to limited manufacturing bases. The South leads with 36%, followed by the Midwest (22%), West (18%), Northeast (14%), and Mountain (10%), reflecting key industrial and demographic patterns influencing regional demand.
US Acrylic Acid Market Recent Developments
BASF expands Texas acrylic acid capacity (March 2024): BASF announced the completion of a key expansion project at its Freeport, Texas facility, boosting acrylic acid production by 30%. This move enables BASF to meet growing demand from the personal care and coatings sectors and reinforce supply chain robustness. The expansion incorporates improved sustainability features to reduce greenhouse gas emissions, supporting BASF’s carbon reduction roadmap.
Cargill and Dow partner for bio-acrylic acid project (February 2024): Cargill and Dow entered a strategic agreement to jointly develop and scale the US’ first large-scale bio-based acrylic acid production plant. The collaboration is aimed at commercializing sustainable acrylic acid for hygiene and specialty applications, underscoring a major shift towards renewable feedstock. The pilot plant is expected to be operational by late 2025.
Arkema launches low-impact acrylic acid process (April 2024): Arkema unveiled its new catalytic process for acrylic acid production in its Louisiana facility, offering a 20% reduction in energy usage and a substantial decrease in process-related emissions. The innovation aims to strengthen the company’s market position among US sustainable chemical manufacturers and attract customers seeking lower environmental impact.