The US Spunbond Nonwovens Market is poised for significant growth, with advancements in technology, rising demand across industries such as hygiene, medical, automotive, and construction, and increasing adoption of sustainability practices. The market was valued at USD 3,420 Million in 2025 and is expected to reach USD 6,850 Million by 2035, growing at a Compound Annual Growth Rate (CAGR) of 6.8% from 2024 to 2035.
The economic impact of tariffs on "US Spunbond Nonwovens Market".
Market Growth Drivers
Rising Demand in Hygiene and Medical Applications: The ongoing growth in demand for hygiene products, such as diapers, adult incontinence products, and feminine hygiene solutions, is driving the US spunbond nonwovens market. In response to the COVID-19 pandemic and continuous focus on healthcare, these materials are being increasingly adopted for medical gowns, face masks, and surgical drapes. Major players like Berry Global have expanded production capabilities to meet this surging demand, investing in new spunbond lines and capacity expansions in the US over the last two years.
Adoption of Sustainability and Eco-friendly Products: Consumers as well as companies are showing a distinct preference for sustainable spunbond nonwovens made from recycled polymers or biodegradable components. This shift is pushing producers to innovate and invest in sustainable product lines. For example, PFNonwovens launched a new range of eco-friendly spunbond nonwovens in 2023 to cater to growing demand from environmentally-conscious customers in the US hygiene and personal care sectors.
Market Trends
Technological Advancements and Automation: The US spunbond nonwovens industry is witnessing major technological upgrades, with automation and intelligent process controls improving product quality and efficiency. Companies like Freudenberg have implemented Industry 4.0 concepts in their US manufacturing plants, resulting in improved operational efficiencies, consistent product quality, and cost reductions by optimizing raw material usage and reducing human error.
Increased Penetration in Automotive and Construction Sectors: Spunbond nonwovens are rapidly gaining traction in automotive for applications such as filtration media, acoustics, and interior components due to their durability and lightweight nature. In construction, their use in roofing, geotextiles, and insulation is growing, driven by their inherent properties such as breathability, resistance to mold, and ease of installation. Kimberly-Clark Professional, for instance, has expanded its spunbond nonwovens product offerings to focus on building and automotive applications in the US market in 2023.
Market Opportunities
Expansion in Medical and Healthcare Markets: Enhanced focus on infection control, coupled with regulatory support for single-use medical disposables, presents a significant opportunity for spunbond nonwovens in the US healthcare sector. New product development for high-performance medical gowns, face masks, and wound care materials drives this opportunity, with companies like Berry Global leveraging these trends through investments in healthcare focused spunbond lines.
Growth Potential in Sustainable Packaging: With increasing environmental regulations and consumer awareness, spunbond nonwovens are being explored as sustainable alternatives to traditional packaging solutions. Companies like PFNonwovens are developing innovative spunbond nonwoven packaging materials targeting the food and e-commerce sectors in the US.
US Spunbond Nonwovens Market Revenue (USD Million), 2020-2035
The revenue chart for the US Spunbond Nonwovens Market from 2020 to 2035 shows a consistent upward growth trajectory. In 2020, the market size stood at USD 2,000 Million, reflecting steady demand across key sectors. The growth rate accelerated during and after the pandemic, driven by heightened demand in hygiene and healthcare domains, and sustained momentum in automotive, geotextile, and construction industries. By 2025, the market is valued at USD 3,420 Million and is expected to nearly double by 2035, reaching USD 6,850 Million. This robust growth is underpinned by ongoing innovations in sustainable and high-performance nonwoven products, as well as increasing investment in new manufacturing capacities across the US.
US Spunbond Nonwovens Market Share by Region, 2025
The pie chart for 2025 demonstrates that the South region leads the US Spunbond Nonwovens Market with a share of 31%, largely due to the presence of major production hubs and expanding investments in regional manufacturing facilities. The Midwest comes next at 24%, benefiting from the proximity to automotive and medical device manufacturing clusters. The West and Northeast regions account for 22% and 15% respectively, reflecting a solid demand base in construction, packaging, and hygiene applications. The remaining 8% is contributed by other regions, highlighting the market's broad distribution but concentrated leadership in the South and Midwest. The regional breakdown underscores where future growth and investments may be focused, especially in the South and West.
Recent Developments in US Spunbond Nonwovens Market (Past 6 Months)
In February 2024, Berry Global announced the commencement of a new USD 60 million investment in a state-of-the-art spunbond nonwovens production line in Auburn, Alabama. This facility, dedicated to high-performance hygiene and medical products, is expected to increase Berry’s spunbond capacity by 10% over the next two years, and enhance local supply chain resiliency amidst growing customer demand.
In March 2024, PFNonwovens introduced a new suite of biodegradable spunbond nonwovens for hygiene and personal care applications. Developed at their Richmond, Virginia facility, these products utilize advanced bio-derived polymers, offering improved environmental performance and aligning with sustainability targets from both PFNonwovens and major US retailers.
In April 2024, Kimberly-Clark Professional launched its new spunbond-based automotive filtration media, optimized for cabin air quality and engine protection. This new product line, manufactured at the company's North Carolina site, targets automotive OEMs and aftermarket suppliers, and leverages Kimberly-Clark’s expertise in nonwovens innovation to enter new application spaces in the US market.
Press Releases