US More Electric Aircraft Market: Industry Analysis & Forecast (2025-2035)
The US More Electric Aircraft Market is experiencing rapid growth driven by the shift toward increased electrification of aircraft subsystems, aiming to improve fuel efficiency, reduce emissions, and support sustainable aviation objectives. Key segments include power electronics, energy storage, electric actuators, and propulsion systems. Continuous R&D investments by industry leaders like Boeing and Honeywell are fueling the adoption of cutting-edge electric technologies in aircraft design and assembly. With rising air traffic and stringent emission norms, the market is poised for substantial expansion from 2025 to 2035.
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Latest Market Dynamics
Key Drivers
- Stringent emission regulations and the push towards greener aviation technologies, highlighted by Boeing's initiatives in hybrid-electric propulsion and sustainable systems in 2025.
- Rising fuel costs and the need for improved operational efficiency, prompting investments by Honeywell International in advanced energy storage and power management solutions.
Key Trends
- Adoption of advanced electric propulsion systems, with GE Aviation launching next-generation electric motors for regional aircraft in early 2025.
- Integration of fly-by-wire and thermal management solutions, as demonstrated by Raytheon's latest electric flight control subsystems launched in May 2025.
Key Opportunities
- Expanding retrofitting opportunities for existing commercial fleets, as airlines seek to modernize their aircraft with electric components for compliance and cost advantages—exemplified by Bombardier's US upgrade projects in 2025.
- Development of urban air mobility (UAM) platforms driven by investments from Airbus and Embraer, tapping into demand for electric vertical take-off and landing (eVTOL) aircraft.
Key Challenges
- Technical complexities in integrating high-power electric systems into conventional aircraft architectures, as faced by Safran in its 2025 electric propulsion test initiatives.
- Battery density and reliability concerns, affecting large-scale adoption—a challenge recognized by Rolls-Royce as it collaborates on next-gen high-capacity battery solutions.
Key Restraints
- High initial capital investment associated with developing and certifying new electric aircraft systems, a restraint highlighted by Thales Group's 2025 financial disclosures.
- Regulatory hurdles and lengthy certification procedures, particularly for safety-critical electric subsystems, which were cited by United Technologies in recent federal compliance updates.
US More Electric Aircraft Market Share (%) by Type, 2025
In 2025, the US More Electric Aircraft Market is led by Power Electronics, accounting for 30% of market share due to the essential role in controlling and converting electrical energy efficiently. Energy Storage follows with a 25% share, fueled by advancements in battery technology and increased onboard energy demands. Electric Actuators command a 20% share, reflecting their growing application in flight control and system automation. The remainder is distributed among electric pumps, generators, and thermal management components. This distribution underscores the growing demand for sophisticated electronic and storage systems that enable more electric aircraft operations.
US More Electric Aircraft Market Share (%) by Application, 2025
Propulsion Systems dominate the US More Electric Aircraft Market by application in 2025 with a 35% share, reflecting focused industry efforts on electrifying primary aircraft movement systems. Environmental Control Systems represent 22%, enabling enhanced onboard energy efficiency and passenger comfort. Power Generation and Distribution secures 18% market share, driven by the integration of sophisticated energy management architectures. Flight control, landing gear, and ice protection systems comprise the remainder. These insights reveal a pronounced shift toward electrifying vital operational systems, which is critical to realizing greener and more efficient aviation.
US More Electric Aircraft Market Revenue (USD Million), 2020-2035
The US More Electric Aircraft Market is projected to scale from $3,200 Million in 2025 to nearly $12,450 Million by 2035, representing a robust expansion fueled by rising R&D investment, electrification mandates, and adoption of next-generation technologies across new and retrofitted fleets. The rapid increase in market value reflects industry adaptation to efficiency regulations, technological breakthroughs in energy storage and distribution, and a surge in electric aircraft production programs. This positive outlook underscores the market’s pivotal role in the transformation toward sustainable aviation over the forecast period.
US More Electric Aircraft Market YOY Growth (%), 2020-2035
The US More Electric Aircraft Market is exhibiting a consistent year-on-year growth rate, averaging around 11% between 2025 and 2035. This strong growth trajectory is driven by ongoing technological innovation, regulatory pressures for emission reduction, and strategic collaborations between major players. The compounding annual growth rate propels the market to quadruple in value over fifteen years. Notably, peak growth is forecasted between 2027 and 2030 as commercial and military adoption accelerates, showcasing the sector’s momentum in redefining future aircraft architecture.
US More Electric Aircraft Market Share (%) by Regions, 2025
By regions, the Western US leads the More Electric Aircraft Market with a 40% share in 2025, largely due to the presence of major OEM facilities, robust aerospace R&D clusters, and strong government support. The Southern US accounts for 25%, supported by expanding aerospace manufacturing hubs and supplier networks. The Midwest claims 20% share, propelled by its established aviation supply chain and skilled labor force. Regional distribution is reflective of varying infrastructure, industry concentration, and investment flows favoring electric aircraft innovation and production.
US More Electric Aircraft Market Players Share (%), 2025
In 2025, Boeing leads the US More Electric Aircraft Market among industry players, holding a 19% share as a result of its significant investments in electrification and hybrid propulsion systems. Honeywell International and Raytheon Technologies follow closely, accounting for 16% and 14% respectively. The strong market presence of these players is attributed to their innovation track record, broad business portfolios, and established relationships with major airlines and defense sectors. Intense competition and collaboration on R&D and product launches further stimulate market innovation.
US More Electric Aircraft Market Buyers Share (%), 2025
In the buyer landscape for US More Electric Aircraft Market in 2025, commercial airlines hold a dominant 48% share, underlining their critical role as early adopters of electric aircraft systems for fleet modernization and sustainability objectives. Defense agencies represent 27% due to ongoing electrified military aircraft programs. Cargo and business aviation operators account for 15%. This strategic buyer mix reinforces a broadening market appeal, targeting both public and private sector commitments to safe, efficient, and environmentally responsible air transport.
Study Coverage
| Metrics | Details |
|---|
| Years | 2020-2035 |
| Base Year | 2025 |
| Market Size | 3200 |
| Regions | Western US, Southern US, Midwest US, Eastern US |
| Segments | Power Electronics, Thermal Management, Energy Storage, Electric Actuators, Electric Pumps, Electric Generators, Propulsion System, Environmental Control System, Landing Gear System, Power Generation and Distribution, Flight Control System, Ice Protection System |
| Players | Boeing, Raytheon Technologies, Honeywell International, Safran, GE Aviation, Rolls-Royce, Thales Group, United Technologies Corporation, BAE Systems, Airbus, Bombardier, Embraer, GKN Aerospace, Mitsubishi Heavy Industries, Leonardo S.p.A. |
Key Recent Developments
- June 2024: Boeing unveiled a new hybrid-electric propulsion demonstrator at its Washington facility, aiming to commercialize by 2027.
- July 2024: Honeywell International introduced an advanced high-voltage energy storage solution designed for next-gen electric aircraft.
- August 2024: Raytheon Technologies integrated its all-electric flight control system in a US regional airline’s fleet for the first time.
- September 2024: Safran successfully completed ground tests for its all-electric taxiing system on single-aisle commercial aircraft.
- October 2024: GE Aviation announced a strategic partnership with a US-based battery developer to launch enhanced battery-powered propulsion systems by 2026.