Global Car Air Outlet Bracket Market Size & Share Analysis - Growth Trends and Forecast (2026 - 2035)
Global Car Air Outlet Bracket Market: by Type (Plastic, Metal, Composite), Application (Passenger Cars, Commercial Vehicles, Electric Vehicles), Distribution Channels (OEM, Aftermarket), Technology (Injection Molding, Die Casting, 3D Printing), Organization Size (Small, Medium, Large) and By Global – Historical & Forecast Period (2020-2035) Comprehensive Study 2025
Last Updated: 06-04-2026 | Format: PDF | Report ID:21482 | Author: Lena
The global car air outlet bracket market is experiencing notable growth driven by robust automotive production, a shift toward lightweight materials, and increased demand for advanced car interior solutions. The market encompasses a wide array of bracket types, applications, and manufacturing technologies. As the automotive industry integrates cutting-edge electronics and strives for high-quality cabin environments, air outlet brackets have become increasingly essential to overall vehicle performance and occupant comfort. This comprehensive study analyzes historical growth patterns and forecasts future trends, providing region-wise revenue projections and competitive insight for all major industry players through 2035.
Latest Market Dynamics
Key Drivers
Rising Preference for Lightweight and Durable Materials: Automotive OEMs are increasingly prioritizing lightweight plastic and composite air outlet brackets to reduce vehicle weight, boost fuel efficiency, and meet sustainability goals. Companies like Denso Corporation have ramped up their use of thermoplastics in bracket production, supporting the lightweighting trend within vehicle cabins in 2025.
Expansion of Electric & Hybrid Vehicles: Surge in electric and hybrid vehicle production is spurring demand for specialized air outlet brackets with advanced thermal management. MAHLE GmbH introduced a new bracket series tailored to EV HVAC systems in late 2024, exemplifying this driver.
Key Trends
Adoption of Advanced Manufacturing Technologies: Companies like Valeo are utilizing 3D printing and precision injection molding, enabling customization and faster prototyping of air outlet bracket designs in 2025.
Increased Integration with Smart and Connected Car Interiors: Cabin comfort and tech integration are becoming key differentiators—Sanden Holdings launched brackets optimized for seamless fitment into digital dashboards for major OEMs in 2025.
Key Opportunities
Growth in Aftermarket Distribution Channels: A rising number of older vehicles and customization trends fuel opportunities for aftermarket air outlet bracket suppliers. Flexitech Group’s establishment of e-commerce sales in mid-2024 highlights this trend.
Emerging Markets Expansion: APAC and South America continue to register significant new automotive sales and production, opening new avenues for suppliers like Hanon Systems who announced expanded APAC manufacturing operations in late 2024.
Key Challenges
Raw Material Price Volatility: Fluctuations in global prices for metals and plastics, as seen by Gentherm’s Q1 2025 procurement cost surge, pose challenges for margin control.
OEM Stringency and Standards: OEMs are demanding higher regulatory compliance and quality benchmarks. Nachi-Fujikoshi Corp. cited additional testing and certification expenses in their April 2025 report.
Key Restraints
Complex Supply Chain Logistics: Ongoing supply chain disruptions, particularly in critical micro-parts from Asia, have delayed bracket deliveries, as reported by Delphi Automotive in June 2025.
Substitution by Integrated HVAC Designs: The gradual shift toward fully integrated, seamless air delivery modules threatens demand growth for traditional standalone air outlet brackets, as seen in Marelli’s 2025 innovation pipeline.
In 2025, plastic air outlet brackets dominate the global market, accounting for 56% share, attributed to their lightweight, cost-effective, and corrosion-resistant properties. Metal brackets, preferred for heavy-duty and luxury applications, hold 28%. Composite and other materials collectively contribute to 16%, reflecting niche demand for high-performance or specialty solutions. OEMs’ growing preference for recyclable and sustainable materials is expected to further reinforce the lead of plastic and composites. The market will continue to see incremental shifts as manufacturers innovate with blends and advanced material composites to meet evolving safety, strength, and design criteria.
Passenger cars represent the bulk of demand for car air outlet brackets in 2025, capturing a commanding 63% global market share, closely followed by commercial vehicles at 25%, and electric vehicles plus others at 12%. The higher prevalence of air outlet brackets in passenger cars reflects ongoing consumer focus on aesthetics, comfort, and indoor air circulation. Meanwhile, with electrification surging, brackets tailored for EVs and hybrids are rapidly emerging as a lucrative secondary application segment, driving innovation across design, thermal management, and cabin integration.
The global car air outlet bracket market revenue demonstrates a steady growth trajectory, with total revenue advancing from $2,650 million in 2020 to $4,210 million in 2025 and is projected to reach $7,100 million by 2035. This sustained upward movement underscores robust OEM demand, significant expansion in APAC automotive manufacturing, and the influence of new material and process technologies. Market players are benefitting from both replacement demand in aging vehicle fleets and new fitments in next-generation EVs, signaling long-term growth for the sector.
The car air outlet bracket market is expected to register a healthy year-on-year (YOY) growth, peaking at an annual rate of 6.2% in 2025, before stabilizing to an average of 5.5% through 2035. While initial growth is propelled by pent-up post-pandemic demand and EV launches, the pace moderates as supply chains mature and OEM procurement cycles normalize. Technological advancements and emerging regional markets will ensure the YOY rate remains above industry average for auto components through the forecast period.
APAC dominates the regional landscape for car air outlet brackets in 2025, responsible for 52% of the global market, thanks to its massive auto manufacturing footprint and rapid urbanization. Europe follows with a 23% share, leveraging advanced manufacturing and regulatory push for sustainability. North America stands at 15%, benefitting from a strong aftermarket and premium vehicle sales, while ROW (South America, MEA) collectively hold 10%. Suppliers are increasingly looking to APAC for raw material sourcing and scalable production, reaffirming its pivotal role.
The global market for car air outlet brackets in 2025 is relatively consolidated among leading automotive component suppliers. Denso Corporation leads with 18%, closely trailed by MAHLE GmbH at 15% and Valeo at 12%. Other key players including Delphi Automotive and Flexitech Group each control around 7%, with the remaining 41% distributed among several regional and niche manufacturers. Competitive advantages hinge on technological capability, OEM relationships, and global supply resilience.
OEMs continue to be the primary buyers of car air outlet brackets, accounting for 68% of global purchases in 2025 as they focus on first-fitment in new vehicles. Aftermarket buyers represent an expanding 24% as vehicle populations age and consumer customization rises. The remaining 8% is spread across commercial distributors, fleet retrofitters, and specialty integrators, marking a growing diversification in the buyer base as automotive value chains become more complex.
Study Coverage
Metrics
Details
Years
2020-2035
Base Year
2025
Market Size
4210
Regions
North America, Europe, APAC, South America, Middle East, Africa
Segments
By Type (Plastic, Metal, Composite, Stainless Steel, Aluminum, Others), By Application (Passenger Cars, Commercial Vehicles, Electric Vehicles, Hybrid Vehicles, Sports Vehicles, Others), By Technology (Injection Molding, Die Casting, 3D Printing, CNC Machining, Stamping, Others), By Distribution Channels (OEM, Aftermarket, Distributors, Online Retail, Direct Sales, Others), By Organization Size (Small, Medium, Large)
June 2024: Valeo announced a partnership with a leading EV manufacturer to co-develop lightweight 3D-printed air outlet brackets for next-generation electric vehicles.
July 2024: Denso Corporation unveiled its new thermoplastic bracket range designed to enhance vehicle airflow efficiency, particularly for compact car models.
September 2024: Hanon Systems expanded its manufacturing presence in Thailand to serve rising APAC automotive production demand for HVAC components.
October 2024: Flexitech Group launched a dedicated e-commerce channel for aftermarket air outlet bracket solutions, targeting expanding demand in North America.
April 2025: MAHLE GmbH introduced a modular bracket system tailored for electric and hybrid vehicle HVAC platforms in Europe and Asia.
Frequently Asked Questions
About the Author
Lena
Senior Research Consultant
Lena is a Senior Research Consultant specializing in market research, industry analysis, and business consulting across Automotive & Transportation. Lena brings a commercially grounded perspective to sectors shaped by changing demand, innovation, and competitive dynamics, helping turn complex market trends into clear strategic insights for business decision-makers. With 10+ years of experience across research, analytics, and strategic advisory roles, Lena has helped organizations translate data into actionable growth strategies.
