US Bio-Butadiene Market Outlook and Forecast (2025-2035)
The US Bio-Butadiene market is witnessing significant transformation as the industry shifts towards sustainable, bio-based chemical alternatives. Bio-butadiene, produced via fermentation, catalytic, and dehydration processes, serves as a critical building block in synthetic rubber, plastics, and adhesives manufacturing. As the US intensifies its initiatives for green chemistry and carbon reduction, demand for renewable and bio-based butadiene has surged. Strategic collaborations between innovative bio-tech firms and chemical giants are rapidly increasing, fueling investments in pilot plants and commercial-scale facilities. The market is segmented by type, application, technology, distribution channel, and organization size, providing a comprehensive analysis of current and future growth opportunities.
US Bio-Butadiene Market Outlook and Forecast (2025-2035) – Key Market Insights
Key Market Question
Answer
What is the market size in 2025?
Revenue (USD Million)
What is the projected market size by 2035?
$1,450 Million
What is the market CAGR from 2025 to 2035?
11.7%
Which region dominates the market?
Gulf Coast (43%)
Which product/service type dominates the market?
Bio-Based Butadiene (48%)
Which application leads the market?
Synthetic Rubber (52%)
Who are the major buyers?
Tire Manufacturers (56%), Chemical Companies (29%)
What are the key market growth drivers?
Rising Demand for Sustainable Rubber in Automotive Sector: The automotive industry is rapidly increasing its adoption of environmentally friendly tires made from renewable butadiene; Government Incentives & Policy Support: US federal incentives for bio-based chemicals and renewable fuel standards are propelling the shift towards sustainable feedstocks
What are the major market challenges?
Feedstock Supply and Cost Volatility: Ensuring a steady supply of competitively priced biomass feedstock remains a challenge; Scaling Production While Maintaining Purity: Producing bio-butadiene at commercial scale with polymer-grade purity standards poses technical hurdles
Rising Demand for Sustainable Rubber in Automotive Sector: The automotive industry is rapidly increasing its adoption of environmentally friendly tires made from renewable butadiene. For instance, in 2024, Michelin expanded its use of bio-butadiene to manufacture premium eco-friendly tires in the US, encouraging other tire manufacturers to follow suit.
Government Incentives & Policy Support: US federal incentives for bio-based chemicals and renewable fuel standards are propelling the shift towards sustainable feedstocks. In June 2024, the US Department of Energy announced further funding for green chemical technology, directly benefiting bio-butadiene production.
Key Trends
Technological Advancements in Fermentation & Catalytic Processes: Biotech companies such as Genomatica Inc. and Evonik have advanced next-generation fermentation and catalytic conversion techniques, achieving higher bio-butadiene yields with improved feedstock flexibility.
Strategic Partnerships & Scale-up: Major chemical players, including LyondellBasell and Braskem, are forming alliances with start-ups and academic institutes to scale up bio-butadiene production, ensuring long-term supply agreements and off-take arrangements.
Key Opportunities
Expansion into Non-Tire Applications: With bio-based plastics and adhesives demand rising, companies like BASF SE are utilizing bio-butadiene for manufacturing specialty polymers for consumer goods, creating new growth avenues beyond the tire industry.
Export Potential for Surplus Production: As US production capacities scale up, chemical firms are exploring export opportunities in Europe and Asia, where regulatory pressures for sustainability are also intensifying.
Key Challenges
Feedstock Supply and Cost Volatility: Ensuring a steady supply of competitively priced biomass feedstock remains a challenge, with companies like Lanxess facing increased cost pressure amid agricultural market fluctuations.
Scaling Production While Maintaining Purity: Producing bio-butadiene at commercial scale with polymer-grade purity standards poses technical hurdles. For example, Genomatica has invested in new refining systems to address these issues.
Key Restraints
High Initial Capital Expenditure: Setting up commercial-scale bio-butadiene facilities involves substantial investment, which may deter smaller firms despite favorable market dynamics.
Competition with Petrochemical-Based Butadiene: Despite progress, synthetic butadiene from crude oil retains a cost advantage, with companies like Shell and Trinseo competing aggressively on price.
In 2025, bio-based butadiene is projected to capture a larger share of the US market compared to synthetic variants, driven by greater adoption of sustainable materials in manufacturing. Bio-based butadiene accounts for nearly half of the market, as producers respond to increased environmental regulation and demand from tire and polymer industries. Synthetic and renewable/drop-in grades maintain significant presence, although momentum is clearly shifting towards bio-based solutions that support circular economy goals. This trend highlights industry-wide efforts to transition away from fossil fuel dependency.
US Bio-Butadiene Market Share by Application, 2025
Synthetic rubber remains the dominant application for bio-butadiene in the US, capturing over half the market in 2025, fueled by rising eco-friendly tire production. Plastics comprise the second-largest segment, as manufacturers shift towards biopolymer products for packaging and consumer goods. Adhesives and paints & coatings round out the primary applications, with ongoing R&D expanding bio-butadiene’s usage scope. Innovative developments in textiles and specialty products are projected to further diversify application segments, reflecting a broader move towards sustainable feedstocks.
US Bio-Butadiene Market Revenue (USD Million), 2020-2035
The US Bio-Butadiene market revenue demonstrates robust growth from 2020 through 2035. Starting at USD 210 million in 2020, the market accelerates as sustainability initiatives and government incentives gain traction. By 2025, revenues reach USD 480 million, with a compound annual growth rate propelled by industrial demand for bio-based materials in rubber, plastics, and adhesives. The market is projected to hit USD 1,450 million by 2035, reflecting sustained innovation, scale-up of production capacities, and expanding applications across diverse sectors.
The year-on-year growth rate of the US Bio-Butadiene market peaks between 2025 and 2030, driven by escalating investments in bio-based chemical technologies and commercial-scale expansions. YOY growth accelerates from 8% in 2020 to a high of 17% in 2027, before moderating as the market matures. By 2031, the YOY rate stabilizes around 7%, corresponding to broader market adoption and industry consolidation as bio-based butadiene becomes a mainstream raw material.
In 2025, the US Gulf Coast dominates the bio-butadiene market with its established chemical ecosystem and proximity to raw materials, accounting for 43% of market share. The Midwest, leveraging advanced bioprocessing infrastructure and agricultural feedstock supplies, holds 37%. The West Coast, with its focus on innovative green chemistry start-ups, represents 20%. Geographic diversification promotes resilience, with growing investments in bio-refinery capacity and feedstock sourcing across multiple US regions.
By 2025, the US Bio-Butadiene market is led by a handful of dominant players. LyondellBasell Industries N.V. commands 24% market share, leveraging integrated supply chains and technology leadership. Braskem S.A. and Genomatica Inc. follow with 18% and 14%, respectively, fueled by innovation in bio-based processing. Other notable contributors include BASF SE, Michelin Group, and Evonik, all actively scaling up operations and investing in sustainability-focused ventures across the value chain.
US Bio-Butadiene buyers are primarily tire manufacturers, accounting for 56% of purchases in 2025 as sustainability drives procurement decisions. Chemical companies, using bio-butadiene for plastics and specialty polymers, comprise 29%. The remaining 15% includes adhesives, paints, coatings, and textile manufacturers seeking renewable raw materials. Buyer concentration underscores the importance of dedicated supply agreements and collaborative innovation in the evolving green chemical marketplace.
Study Coverage
Metrics
Details
Years
2020-2035
Base Year
2025
Market Size
Revenue (USD Million)
Regions
Gulf Coast, Midwest, West Coast, Other US regions
Segments
By Type (Bio-Based Butadiene, Synthetic Butadiene, Renewable Butadiene, Drop-In Butadiene, Polymeric Grade Butadiene, Industrial Grade Butadiene), By Application (Synthetic Rubber, Plastics, Adhesives, Paints & Coatings, Textiles, Others)
June 2024: LyondellBasell launches pilot plant for bio-based butadiene with projected 30% lower carbon footprint compared to conventional processes.
July 2024: Genomatica and Braskem expand strategic partnership to scale up commercial production capacity for renewable butadiene at US Gulf Coast facility.
August 2024: Evonik Industries AG unveils new catalytic technology platform, improving bio-butadiene yields and enabling feedstock flexibility.
September 2024: Michelin Group announces exclusive renewable butadiene tire supply agreement with US-based synthetic rubber manufacturers.
October 2024: BASF initiates feasibility study for Midwest-based bio-refinery, targeting expansion of bio-butadiene for plastics and specialty chemicals.
Frequently Asked Questions
About the Author
Ankita R
Lead Industry Analyst
Ankita R is a Lead Industry Analyst specializing in market research, industry analysis, and business consulting across Chemical & Material. Ankita R brings a commercially grounded perspective to sectors shaped by changing demand, innovation, and competitive dynamics, helping turn complex market trends into clear strategic insights for business decision-makers. With 10+ years of experience across research, analytics, and strategic advisory roles, Ankita R has helped organizations translate data into actionable growth strategies.
Chemical & MaterialMarket ResearchIndustry AnalysisStrategic Consulting
Key Questions Answered
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»What is the market size and growth rate of the market for selective countries?
»Which region or sub-segment is expected to drive the market in the forecast period?
»What factors are estimated to drive and restrain the market growth?
»What are the key technological and market trends shaping the market?
»What are the key opportunities in the market?
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