US Rigid Packaging Market Analysis (2025–2035)
The US Rigid Packaging Market is poised for strong growth, driven by increasing demand across food, beverage, pharmaceutical, and personal care sectors. The shift toward sustainable packaging, increasing e-commerce adoption, and technological advancements such as recyclable bioplastics and high-speed automation are significant contributors to the expansion. Companies are investing in innovation and expanding production capabilities, while regulatory focus on sustainability fuels R&D in recyclable and biodegradable materials.
Understanding the Impact of Tariffs on "US Rigid Packaging".
Latest Market Dynamics
Key Drivers
- Rising demand for sustainable and recyclable packaging solutions, particularly in the food & beverage industry, has accelerated the adoption of eco-friendly rigid packaging. Companies such as Amcor plc are leading with increased recycled content products.
- Growth in the e-commerce sector is propelling rapid adoption of durable rigid packaging to ensure product safety and shelf-life during transit. Berry Global Group, Inc. continues to expand capacity for e-commerce-ready rigid solutions.
Key Trends
- Surge in the use of bioplastics and paperboard as primary rigid packaging materials, promoted by environmental regulations and consumer preference for sustainable packaging. International Paper Company and WestRock Company are rapidly scaling innovations in this realm.
- Automation adoption in manufacturing lines for rigid packaging, leveraging technologies such as injection and blow molding for cost efficiency and customization. Silgan Holdings Inc. launched new automated plants in 2024 to improve turnaround.
Key Opportunities
- Expansion in pharmaceutical packaging due to increased demand for tamper-evident and secure packaging solutions. Companies like AptarGroup, Inc. are launching innovative medical-grade rigid packages.
- Growing use of rigid packaging in premium personal care segments offering differentiated design and convenience, with Sonoco Products Company making notable investments in luxury rigid containers.
Key Challenges
- Volatility in raw material prices, particularly for plastics and metals, is challenging profit margins for manufacturers such as Ball Corporation.
- Complex recycling infrastructure limits the circular economy potential for certain rigid packaging materials, requiring sustained investments, as highlighted by O-I Glass, Inc.’s efforts in expanding closed-loop recycling.
Key Restraints
- Increasing regulatory restrictions on single-use plastics require costly manufacturing adjustments and reformulation. Sealed Air Corporation’s transition to comply with new state plastics laws is an ongoing restraint.
- Competition from flexible packaging solutions offering lower cost and environmental footprint is dampening demand for rigid alternatives, as observed in the strategies of Tetra Pak International S.A.
US Rigid Packaging Market Share By Type, 2025
In 2025, plastic continues to dominate the US rigid packaging market, accounting for the largest share due to its affordability, versatility, and durability. Glass and metal packaging also play substantial roles, especially in beverage and pharmaceutical industries that demand product integrity and tamper resistance. The adoption of paperboard and bioplastics is steadily rising in line with sustainability goals, but traditional plastic maintains its lead amid ongoing industry innovations. This clear dominance demonstrates persistent reliance on plastics while sustainability triggers growth in alternative materials.
US Rigid Packaging Market Share By Application, 2025
The food & beverage sector remains the leading application for rigid packaging in the US, commanding nearly half the market in 2025 due to high consumption and safety demands. Pharmaceuticals retain a robust share driven by security and regulatory requirements, while the personal care segment witnesses growth as brands focus on premium rigid containers. Expansion in these sectors reflects industry reliance on rigid containers for safety, shelf life, and aesthetic appeal, reinforcing their continued market dominance.
US Rigid Packaging Market Revenue (USD Million), 2020-2035
From USD 61,000 Million in 2020, the US rigid packaging market is projected to reach USD 89,200 Million in 2025 and a forecasted USD 143,500 Million by 2035. Market expansion is fueled by rising consumption in food, beverages, pharmaceuticals, and personal care, as well as technological advances in material science and automation. Increasing awareness around product safety and sustainability supports continued growth through the forecast period.
US Rigid Packaging Market YOY Growth (%), 2020-2035
Annual year-on-year (YOY) growth for the US rigid packaging market stands at 5.1% in 2025, gradually moderating as the market matures but maintaining an average of 4.8% between 2026–2035. This steady growth trajectory is underpinned by constant consumer demand, new industry entrants, and ongoing innovation in recyclable and bioplastics-based rigid packaging.
US Rigid Packaging Market Regional Share (%), 2025
The South commands the largest regional share of the US rigid packaging market in 2025, reflecting the concentration of manufacturing hubs and robust food and beverage processing industries. The Midwest holds a significant share due to the presence of major industrial and agricultural sectors, while the West and Northeast round out the market, supported by urban population centers and pharmaceutical clusters. Regional diversity underscores the widespread need for robust packaging solutions across critical sectors.
US Rigid Packaging Market Players Share (%), 2025
Leading players in the US rigid packaging market include Amcor plc, Berry Global Group, Inc., and Silgan Holdings Inc., together commanding a combined share of 38% in 2025. These firms leverage extensive product portfolios, nationwide distribution, and ongoing investments in sustainability and automation. A competitive remainder of the market is held by diversified multinationals and innovative regional companies.
US Rigid Packaging Market Buyers Share (%), 2025
Major buyers of rigid packaging in the US include multinational consumer goods corporations (like Kraft Heinz or Procter & Gamble) who account for 41% of purchase volumes, followed by regional food processors at 28%. Pharmaceutical manufacturers hold 15%, with the remaining 16% attributed to smaller businesses and other industries. This distribution reflects the strategic importance of packaging across both consumer and industrial sectors.
Study Coverage
| Metrics | Details |
|---|
| Years | 2020-2035 |
| Base Year | 2025 |
| Market Size | 89200 |
| Regions | South, Midwest, West, Northeast |
| Segments | Plastic, Metal, Glass, Paperboard, Bioplastics, Others; Food & Beverages, Pharmaceuticals, Personal Care, Household, Industrial, Others |
| Players | Amcor plc, Berry Global Group, Inc., Silgan Holdings Inc., Ball Corporation, Sonoco Products Company, Sealed Air Corporation, Crown Holdings, Inc., O-I Glass, Inc., Packaging Corporation of America, Tetra Pak International S.A., WestRock Company, International Paper Company, Plastipak Holdings, Inc., Graham Packaging Company, AptarGroup, Inc. |
Key Recent Developments
- April 2024: Amcor plc announced its investment in a new US facility focused on recycled content rigid packaging production.
- June 2024: Berry Global Group, Inc. unveiled an expanded range of e-commerce-ready rigid packaging solutions for food and personal care.
- July 2024: Silgan Holdings Inc. began operations at a new automated rigid packaging plant in Ohio, leveraging advanced manufacturing technology.
- August 2024: O-I Glass, Inc. launched a closed-loop recycling initiative with regional beverage companies to supply recycled glass for rigid packaging.
- September 2024: AptarGroup, Inc. introduced a pharmaceutical-grade tamper-evident rigid closure in response to increasing safety regulations.
